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Diaphragm Compressors for leak-tight and contamination-free compression of most gases including Argon, Fluorine, Oxygen, Hydrogen, Nitrogen, Helium, Ethylene, Sour gas, TFE, and many other specialty gases.
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Features of PDC Compressors
Triple diaphragm construction and unique hydraulic oil system of our compressor design offers these important features:
- Contamination-free, leak-tight compression - Elastomeric seals assure total separation of the hydraulic fluid from the process gases/liquids.
- Triple Diaphragm Construction - Isolates process gas from hydraulic oil. This ensures no contamination to the compressed gases,
so product purity is maintained even during upset conditions.
- Compatible Materials of Construction - All process-wetted components are constructed from corrosion-resistant material to prevent any contamination to the process gas.
- Filters and Oil Removal Systems Are Not Necessary - Hydraulic oil cannot migrate into the process gas.
- Extended Diaphragm Life - Advanced cavity contour design and unique proprietary manufacturing process reduces diaphragm stresses and prolongs fatigue life. Increasing diaphragm life extends maintenance intervals.
- Automatic Positive Priming - Injection pump design minimizes knocks,
Cavitation, and vibrations, resulting in smooth start-up and operation.
- Soft, High-Strength Plastics for Check Valves - Reduce leakage, improve efficiency, extend equipment life, and reduce noise levels.
- High Compression Ratio per Stage - When compared to reciprocating compressors -helps reduce capital costs
- Unique Oil Distribution System - Assures pressure equalization
- Fast acting Leak Detection System - To detect and indicate diaphragm and seal failure
Horizontally-Opposed Designs for High-Efficiency Operation
- Duplex and multi-stage designs are available to accommodate a wide range of pressures and flows.
- Duplex units are capable of compressing different gases simultaneously.
- Simplex units are field-convertible to increase flow.
- Duplex units provide twice the flow with 1/3 Hp consumption.
- Horizontally-opposed and balanced designs reduce vibration and require minimal foundation.
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| Two-stage instrumented oxygen compressor meeting Class 1, Division II, Groups B,C,D of the US NEC Code Classification |
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Shown above: Air Liquide , China Hydrogen Recycle Compressor built to European Electrical Specifications per Foster Wheeler, UK |
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Electrical & Systems Integration
PDC's compressors can meet European (CE, ATEX & PED) as well
as Japan's KHK and Canadian CSA regulations.
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Specifications:
- Design pressures to over 60,000 Psi (4,100 bar)
- Gas flow rates over 1250 SCFM (2000 Nm3/hr)
- 1 to 250 hp for wide range of flow rates
- Self-clamping boot strap design for pressures over 10,000 psig (690 bar)
- Corrosion resistant materials for compatibility with various process applications (300 Series SS, Inconel, Monel, Hastelloy, etc.)
- Ductile metals seals to meet low leak rate specifications (10-8 cc/sec
Helium)
- Electric or air driven motors
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12,000
Psi nitrogen compressor with boot strap design |
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