Pilot Plants

Modular Pilot plant systems for process demonstration and evaluation

For decades, PDC Machines has excelled in process skid fabrication projects ranging from simple bench-scale lab equipment to complex computer controlled turnkey systems. From concept to commissioning, we can provide an array of systems including modular pilot plants, process demonstration and evaluation units, mini-plants and small-scale production plants.

modular pilot plant

Fully automated pilot plant. System includes feed tanks on weigh scales, feed pumps, packed columns, condensers and stirred reactors.

 

Providing advanced process systems through continuous innovation and superior performance

PDC Machines’ experience spans a wide range of clients with unique and challenging process requirements. Our teams with its clients and often surpasses their expectations by providing:

  • Complete system integration
  • Fixed price contracts
  • Technical excellence
  • Superior quality
  • Dedicated service
  • Firm deliveries to tight deadlines
  • Quick response to ongoing changes during fabrication without affecting delivery
  • Exceptional product value
  • Quickest turn-around in the industry

 

Laboratory Scale Catalyst Evaluation System:
The system provides flexible automation for four independent catalyst reactions.  The system is equipped four tubular reactors, controls and safeties for unattended operation and data collection.

 

Our clients

Our clients include Air Products & Chemicals, Akzo Nobel Chemicals, Bayer Corp, The Dow Chemical Co., Chevron Phillips Chemical Co., Celanese Chemicals, Cook Composites & Polymers, E.I. Du Pont, Engelhard Corp, ExxonMobil Chemical Co., General Electric Corporate R&D, International Specialty Products, Omnova Solutions, Penford Products Co., PQ Corp, Rohm & Haas, Sartomar Co., Witco Chemical Corp., W.L. Gore & Associates, Saudi Arabia Basic Industries (SABIC), and others.

 

Cost-effective systems integration

PDC Machines’ overall team approach to engineering and manufacturing provides technically optimal, high-quality, and cost-effective systems.

  • Customized solutions to meet your unique process requirements.
  • Modular, flexible, and expandable system designs to accommodate changing budget and process needs.
  • Designed and constructed for safety in accordance with applicable codes and standards. Systems can be manufactured for installation in hazardous classified areas.
  • PC, PLC, or DCS based control systemsutilizing the client’s preferred hardware and software(including Wonderware®, Intellution®, Cimplicity®, Think & Do®, LabVIEW®, RSView®, and others).
  • Reliable state-of-the-art designs and components – PDC Machines procures components and materials from suppliers who are industry leaders, recognized for the performance, high quality and durability of their products.