For Immediate Release

(Warminster PA)- It is with great honor that PDC Machines- with its partner Ivys Energy Solutions- announces our second commercial installation of SimpleFuel® in Japan.

From Toyota Motor Corporation (Toyota), “ Toyota announces today that it has newly introduced SimpleFuel® to its Motomachi Plant in Toyota City, Aichi Prefecture. SimpleFuel® is a small water electrolysis-based machine for hydrogen generation and filling that can produce, store, and supply hydrogen by making use of electricity generated from solar power, a renewable energy resource. SimpleFuel® is a simplified hydrogen station that uses electricity from solar panels at the plant site to produce low-carbon hydrogen from the electrolysis of water, which is then supplied to fuel-cell forklifts (FC forklifts) after it is compressed and pressurized. It can produce up to 99 Nm3/day (approx. 8.8 kg/day) of hydrogen, enough to fuel seven or eight FC forklifts. Its compact size means it can be installed in small spaces, making it suitable for refueling FC forklifts within the plant. A hydrogen station has been running at Motomachi Plant since March 2018, in conjunction with the increasing numbers of FC forklifts in use there. By working to support fueling through the use of SimpleFuel®, with an eye toward the rising demand for hydrogen, Toyota aims to reduce CO2 emissions at the Motomachi Plant and intends to support the accumulation of new technologies and knowledge.

To reduce CO2 emissions at its plants, Toyota intends to replace existing conventional forklifts with fuel cell forklifts. This endeavor began at Motomachi Plant, with the introduction of two Toyota Industries Corporation FC forklifts in 2017, followed by an additional twenty in 2018. This year, the Ministry of the Environment’s ‘Subsidy for Business Costs, etc. for Measures Combating Carbon Dioxide Emissions (Project to Promote Low Carbon Social Infrastructures that Utilize Renewable Energy-based Hydrogen)’ makes possible the introduction of SimpleFuel™ and an additional 50 FC forklifts. Through the Aichi Low-Carbon Hydrogen Supply Chain Promotion Association, along with Aichi Prefecture and related local authorities and companies, Toyota is promoting the low-carbon footprint of the hydrogen supply chain as a whole through use of renewable resources and the concept of ‘production, transportation, and use.’ This plan to use hydrogen produced from electricity from renewable sources generated at Motomachi Plant has now been certified through Aichi Prefecture’s Low Carbon Hydrogen Certification System.

Since launch of the Toyota Environmental Challenge 2050 in 2015, Toyota has been developing and implementing technologies by harnessing hydrogen energy, which is aimed at utilizing hydrogen at its plants to realize its Plant Zero CO2 Emissions Challenge. Toyota is steadily working on various initiatives to reach this goal, including promoting the introduction and use of SimpleFuel® and FC forklifts at its Motomachi Plant.”

The SimplFuel® hydrogen refueling appliance at Toyota’s Motomachi plant will have its grand opening on April 11th 2019.

IVYS Energy Solutions will be soon be opening an automotive SimpleFuel® station in Somerville MA, in collaboration with the Massachusetts Clean Energy Center, Hyundai America Technical Center, the City of Somerville, and Greentown Labs – Americas largest clean tech incubator. This installation will showcase the SimpleFuel® hydrogen refueling appliance as the perfect urban all in one refueling solution for tight spaces, easy permitting and convenient fleet vehicle refueling operation.

The Simplefuel® Hydrogen Appliance was developed in response to the U.S. Department of Energy’s H2 Refuel H-Prize competition, challenging American innovators to create solutions that could provide a path for greater adoption of FCEVs by drastically improving the performance and affordability of small- scale hydrogen fueling infrastructure. The Simplefuel® team were awarded the H-Prize in early 2017 and have been commercializing and deploying both industrial and automotive versions of the product in selected customer applications in the past two years.

PDC Machines is a compression technology company based in southeastern PA and has been the world leader in high purity compression solutions for over 42 years. PDC Machines believes in a decarbonized mobility future and strives to enable the deployment of hydrogen infrastructure worldwide. With more than 410 units deployed around the globe PDC leads the industry and is prepared for commercialization.

Ivys Energy Solutions, building on its founders’ decades of experience in the hydrogen fuel cell industry, is developing innovative technologies and products to make a fundamental impact on automotive hydrogen refueling infrastructure, enabling the successful near-term rollout of automotive and industrial fuel cell vehicles.

For more information, contact Kareem Afzal, Vice President of PDC Machines at k.afzal@pdcmachines.com

Video presentation by Senator Bob Mensch

Rapid electrification in the automobile industry has given consumers expanded choices to green their mobility. Battery Electric Vehicles (BEV) have the benefit of simplicity of infrastructure in the sense that they can be “easily” plugged in to an outlet and charged. The significant downside is that charging time is long and vehicle range is short. A typical full battery charge can be 4-8 hours from a Level 2 charger. On the other hand, Hydrogen Fuel Cell Electric Vehicles (FCEV) are the only Zero Emission Vehicle (ZEV) that can completely replicate the current driving experience. FCEVs can be fueled in 3-5 minutes and get 300-400 miles of driving range. Automakers such as Toyota, Honda, Hyundai and Mercedes have vehicles available now in select markets. The U.S. projects 1,000,000 FCEVs by 2030. Still, one million fuel cell cars in the U.S. represent only 0.5% of total cars within the U.S. economy. Installation of hydrogen refueling infrastructure will pace fuel cell adoption rate, so broad mainstream consumer usage across the country is likely 25-30 years away.

Why will it take so long? There are two limiting factors:

#1 Hydrogen Availability: The average consumer will not purchase a hydrogen car until they don’t have to think about logistics to refuel it. Currently, consumers owning gasoline-powered cars drive to a nearby gas station as needed without much thought involved. By comparison, hydrogen is not a readily-available fuel… at least not yet (except for parts of California). Countries like the U.S., Germany, and Japan are leading the charge to turn this tide by making considerable investments in easily accessible infrastructure. As a result, hydrogen stations are beginning to blanket cities to make hydrogen ubiquitous. When consumers need to fill up their hydrogen vehicle, they will drive to the local gas station, slide a credit card, fuel in 3-5 minutes and be on their way. Same consumer experience.
#2: Hydrogen Infrastructure Expense. Consumers want the same range from a fuel cell vehicle as they get from a gasoline-powered vehicle. To do this, hydrogen must be compressed (that’s where PDC Machines comes in handy) and stored in tanks at very high pressure. At 10,000 PSI, five kilograms of hydrogen can be stored in a tank that is about same size as a gasoline tank and provides over 300-400 miles of range. Same consumer experience. However, to store and dispense hydrogen at this very high pressure, gas stations require infrastructure that, today, is still expensive. Further, hydrogen stations are being built for future demand, which means the cost of a high-capacity station is very high compared to the number of cars using it. Economics will improve over time:
↑ cars on the road = ↑ hydrogen flowing through infrastructure = ↓ fuel cost at the pump
↑ stations = ↑ infrastructure manufacturing = ↓ station production costs

Impact to Businesses Adopting Fuel Cells
Renewable hydrogen can be generated via electrolysis (splitting water into its hydrogen and oxygen constituents) by using electricity created by renewable energy such as wind, solar, hydro, geothermal, etc.
Businesses using renewable hydrogen in their fuel cell vehicles will see greater energy efficiency in their operations since the fuel cell electric engines operate at over 50% efficiency compared to 20-25% for gasoline engines. These businesses will also see reductions in service costs; fuel cell vehicle fleets require less maintenance – no oil changes, no tune-ups, and fewer brake replacements due to regenerative braking in fuel cell electric vehicle drivetrains. For businesses with vehicle fleets, fueling logistics become much easier because renewable hydrogen can be produced onsite at their facility. Additionally, industries, such as food delivery companies, can rethink their operations by using quiet fuel cell vehicles during evening delivery hours to optimize their business models. All these benefits occur while reducing their carbon footprint.
Impact to Pennsylvania Businesses
For infrastructure suppliers and technology providers like PDC Machines, the expanding hydrogen energy market means more jobs in Clean Tech, specifically high-end manufacturing jobs. This also means more investment in domestic manufacturing and supply chain. PDC Machines is investing in expanding local manufacturing by about 50% to support market growth. This success propagates through the supply chain and directly affects sub-suppliers and other partners, enabling the growth of this important industry.

For more information, feel free to contact PDC Machines.

Jim Petrecky
C: 518.763.9777
E: j.petrecky@pdcmachines.com

The partners of the Simplefuel® hydrogen refueling appliance – IVYS Energy Solutions and PDC Machines along with Japanese partner Tokyo Boeki Mechanics – are deeply proud and honored to announce its first commercial deployment in Japan. The Simplefuel® Hydrogen Refueling Appliance is a compact, self-contained station for refueling hydrogen powered vehicles complete with hydrogen production, purification and dispensing. With support from the Japanese Environmental Ministry of the Central Government, the SimpleFuel® appliance will use solar or grid electricity to produce and deliver hydrogen for use with a Toyota Industries fuel-cell forklift truck at the Kesen Precut Cooperative, an Iwate Prefecture-based tree and timber production co-op. Kesen Precut manufactures high quality wood and wood chip products for the Japanese market with two production facilities in Sumida Town and Rikuzentakata, Japan. Kesen Precut makes electrical power for their facilities in part from the solar power and valley water (lumber remnants and wood waste), and in this project are demonstrating revolutionary clean mobility of goods that will enable the Hydrogen Society of Japan and the world at large.

The Simplefuel® Hydrogen Appliance was developed in response to the U.S. Department of Energy’s H2 Refuel H-Prize competition, challenging American innovators to create solutions that could provide a path for greater adoption of FCEVs by drastically improving the performance and affordability of small-scale hydrogen fueling infrastructure. The Simplefuel® team consisting of IVYS Energy Solutions (MA, USA), PDC Machines (PA, USA) and McPhy NA (MA, USA) were awarded the Hprize in early 2017 and has been working over the past year to commercialize the technology.

“IVYS and our international partners are committed to bringing clean and renewable transportation technologies to reality such as in this landmark demonstration with Kesen Precut, Toyota Industries, Toyota Leasing and Financing, Watari Co, LTD and JA Mitsui Leasing,” says Darryl Pollica, CEO of IVYS Energy Solutions. “We are truly appreciative of the foresight of the U.S. Department of Energy to incentivize innovation through the H-Prize competition to catalyze this product and trigger our USbased manufacturing, as well as the warm reception of this technology in the Iwate Prefecture and the Japanese Ministry of Environment. We believe our concerted efforts to commercialize compact refueling appliances will help enable and ensure sustainable transportation alternatives, while creating clean energy jobs, and benefitting the environment globally.”

“PDC Machines is deeply excited about providing this exciting innovation to the Japanese Hydrogen Society, enabling a new market segment for small refueling solutions,” says Kareem Afzal Vice President and Partner at PDC Machines and who is responsible for the business development of Simplefuel® in the Asia Pacific Region. “It is our deep honor to partner with so many innovative thinkers and doers for this project in Iwate Prefecture. We look forward to this being a springboard for broad adoption of compact refuelers in the Japanese and Asian markets. We have prepared for the commercialized market- and are ready to deliver.” “We could make one large step forward to develop the international technical possibilities and it into global stage by installing this compact appliance with the USA’s newest technology”, says Akira Shibuta Vice President of Tokyo Boeki Mechanics. “With the additional Japanese requirement’s for installation in Japan the project partners were able to successfully blend the refueler with the associated Japanese components to meet the requirements of Japan’s independent hydrogen safety code. We deeply appreciate related people for this project and effort.”

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